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Multi-component injection moulding

Telegärtner Kunststofftechnik is the right partner for the development, production and provision of high quality/complex parts and modules in the injection moulding branch.

Our efforts aim at customer satisfaction. We therefore accompany you from day one on the way to the perfect solution to meet your needs. You can rely on our decades of experience, our proven know-how and best Telegärtner quality. Our extensively proven process techniques and our specific branch solutions save you both money and time in the development and production of the desired plastic products.

Optimised processes for the highest demands

The leading principle of work at Telegärtner Kunststofftechnik GmbH is the error-free product. All internal procedures are aimed at this and it is also reflected in relations with out customers. The Integrated Management System (IMS) enables optimised processes from the incoming order to dispatch of the goods.

Users from many different branches benefit from our process-optimised solutions. Out customers include companies in the pharmaceutical industry, the medical industry and biotechnology as well as in the automotive sector and the electrical or communications industry.

 

Our advantages for you:

Know-how in

  • Design with SolidWorks and Pro-Engineer
  • Mouldflow analysis
  • Product development
  • Product redesign
  • Tool design and filling studies

Test laboratory for:

  • Torque measurements
  • Pressure measurements
  • Climate tests with and without humidity
  • Electrical tests (e.g. resistance measurements)
  • Plug cycle tests

Air-conditioned measuring laboratory:

  • Zeiss 3D tactile measurement
  • Zeiss optical measurement
  • CT measurements and evaluations

In-house tool construction:

  • Samples and small series in own master dies
  • Tool repairs and all types of maintenance, e.g. automatic ultrasound cleaning
  • Construction of new tools

Full Service in Multi-component Injection Moulding

The multi-component injection moulding process is one of many innovative process techniques of Telegärtner Kunststofftechnik. Added to this is our extensive know-how in the processing of complex material combinations.

We cover the entire process chain. From product development to series production. Regardless of whether it is a new project, modifications to existing production processes or implementation of new product ideas – everything runs its logical course "process-optimised" by Telegärtner.

Integrate Ideas

Telegärtner know-how:

  • Support with product developments
  • Product modifications
  • Substitution of metals
  • Tool construction
  • Sample production
  • Series production
  • Module assembly
  • Service (labelling, logistics)

Minimize Process Costs

Telegärtner process techniques

  • 2-component injection moulding
  • Multi-component injection moulding
  • In-mould technology
  • 3D MID technology
  • In-mould assembling
  • Automated production (pick-and-place)
  • Clean room technology

Produce faster

Telegärtner branch solutions

  • Pharmaceutical industry
  • Medical technology
  • Biotechnology
  • Automotive industry
  • Electrical industry
  • Data and telecommunications industry

The right solution for every branch

Telegärtner Kunststofftechnik develops process-optimised branch solutions for the pharmaceutical industry, medical technology, biotechnology, automotive industry, electrical industry, telecommunications industry etc. We use all thermoplastics including high temperature plastics and make products in different sizes and quantities.

 

 

Since 2011 Telegärtner Kunststofftechnik is certified for production and distribution of plastic components and products for medical device manufacturers. 

The pictures show a product selection for medical technology

  • 3-way stopcock
  • Cock benches with softgrip

Telegärtner develops and produces high-quality plastic products acc. to ISO TS 16949 for companies in the automotive sector.

Selection of our products for the automotive industry:

  • Sensor for airbag (made by 2-component technology)
  • Stationary heater module
  • Clamping bar (made by 2-component technology)
  • Housing with contacts (made by 2-component technology)
  • Valve housing with lid and plate
  • Locking lever and lid
  • Secondary lock
  • Flange with thread
  • Bush with lug
  • Error diagnostic unit for the automotive branch
  • Flange with thread
  • Fully equipped housing (made by 3D MID technology)
  • Polycarbonate cover
  • Sensor housing, polycarbonate, infrared permeable
  • Clamping sleeve, polycarbonate
  • Air station
  • Rotor, ceramic moulded with LCP
  • Lens carrier and lamp socket
  • Ring and washer, mounted

Selection of our products for the electrical industry:

  • Chip container
  • MJ socket
  • Cable presorting
  • Insulation, 029 g
  • Coil body PBT
  • Module cover (PPS) incl. screws and seal
  • Housing bottom part
  • Power socket
  • Optic for climate control system (made by in-mould technology)
  • Digital transponder-based closing system
  • Compression nut, intermediate support, compression nut bend protection
  • Guide rails
  • Housing cover
  • Large intermediate support
  • Threaded tube with lens, ultrasound-welded

Contact

Telegärtner Kunststofftechnik GmbH

Gewerbestraße 4/6
D-71144 Steinenbronn

Tel.: +49 (0) 7157 52 501-0
Fax: +49 (0) 7157 72 512